Oxidation Behaviour And Thermal Analysis Of Spark Plasma Sintered Co-Based Ternary Superalloy

Authors

  • E. Ajenifuja Department of Chemical, Metallurgical and Materials Engr, Tshwane University of Technology, Pretoria, South Africa. Center for Energy Research and Development, Obafemi Awolowo University, Ile-Ife, Nigeria.
  • A.P.I. Popoola Department of Chemical, Metallurgical and Materials Engr, Tshwane University of Technology, Pretoria, South Africa.
  • O. Popoola Center for Energy and Electric Power, Tshwane University of Technology, Pretoria, South Africa.

Keywords:

SPS, Superalloys, Co-W-Ta, Laser Flash Analyzer, Diffusivity, Carbides

Abstract

Cobalt-based superalloys are currently used for gas-turbine vanes because of a combination of superior structural and thermal properties compared with nickel-base superalloys. Presently, superalloy fabrication is mostly done by casting, forming and arc melting. However, powder metallurgy brings unique advantages i.e. reduced machining, grain refinement and high-melting elements alloying. In this work, Co-based superalloy was prepared by spark plasma sintering (SPS) from high purity metallic powders of Co, W and Ta. The powders were vigorously mixed for 12 h, stacked in a graphite and compacted in vacuum furnace at 1000 and 1200 °C. The dwelling time of 10 and 15 min and heating rate of 150 °C/min were used. Structural characterizations of the superalloys were carried out using SEM-EDX and X-ray diffractometer, while thermal and oxidation tests were performed using Laser Flash Analyzer (LFA) and a high temperature furnace. Results indicated formation Corich main phase with dispersions of carbides and oxides phases of the metallic species within the material. Co-based superalloys sintered at 1000 °C have higher thermal conductivity (TC) at lower temperature range, while alloys sintered at 1200 °C exhibited proportional increase in TC values in the 700 – 1000 °C range. Cyclic oxidation resistance of the alloys increases with sintering temperature

Author Biographies

E. Ajenifuja, Department of Chemical, Metallurgical and Materials Engr, Tshwane University of Technology, Pretoria, South Africa. Center for Energy Research and Development, Obafemi Awolowo University, Ile-Ife, Nigeria.

Department of Chemical, Metallurgical and Materials Engr, Tshwane
University of Technology, Pretoria, South Africa.


Center for Energy Research and Development, Obafemi Awolowo
University, Ile-Ife, Nigeria.

A.P.I. Popoola, Department of Chemical, Metallurgical and Materials Engr, Tshwane University of Technology, Pretoria, South Africa.

Department of Chemical, Metallurgical and Materials Engr, Tshwane
University of Technology, Pretoria, South Africa.

O. Popoola, Center for Energy and Electric Power, Tshwane University of Technology, Pretoria, South Africa.

Center for Energy and Electric Power, Tshwane University of Technology,
Pretoria, South Africa.

References

Ashby, M.F., “On the Engineering Properties of Materials”. Acta Metall., 37(5): 1273-1293, 1989.
Coutsouradis, D., Davin, A. and Lamberigts, M., “Cobalt-based superalloys for applications in gas turbines”. Mater. Sci. Eng. 88: 11–19, 1987.
Darolia, R., “NiAl alloys for high-temperature structural applications”. J. Met. 43(3): 44-49, 1991.
Davis, J.R., “Properties and Selection: Nonferrous Alloys and Special-Purpose Materials”. ASM International, Materials Park, OH., 1990.
Davis, J.R., “Nickel, Cobalt, and Their Alloys”. ASM International, Materials Park, OH., 2000.
Dean, J.A. and Lange, N.A., “Lange's Handbook of Chemistry”. 15th ed., McGraw-Hill, 1999.
Donachie, M.J., “Superalloys: A Technical Guide”, ASM International, Materials Park, OH., 2002.
Hahn, D.W. and Özişik, M. N., “Heat conduction”. 3rd ed. Wiley, 2012.
Klarstrom, D., Crook, P. and Mridha, S., “Cobalt Alloys and Designation System”, Elsevier Inc., Netherland, 2018.
Klein, L., von Bartenwerffer, B., Killian, M.S., Schmuki, P., Virtanen, S., “The effect of grain boundaries on high temperature oxidation of new gamma-strengthened Co–Al–W–B superalloys”. Corrosion Science, 79: 29–33, 2014.
Madelung, O. and White, G.K., “Thermal Conductivity of Pure Metals and Alloys”. Springer-Verlag, Berlin, 1991.
Massalski, T.B., “Binary Alloy Phase Diagram”. 2nd ed., ASM International, Materials Park, OH., 1990.
Miracle, D.B., “The Physical and Mechanical Properties of NiAl”. Acta Metall. Mater., 41(3): 649-684, 1993.
Misra, A.K., “Corrosion of metals and alloys in sulfate melts at 750 °C”. Oxid. Met., 25: 373-380, 1986.
Nicholls, J., “Advances in coating design for high-performance gas turbines”. MRS Bull, 28: 659-670, 2003.
Okamoto, H., “Desk Handbook Phase Diagrams for Binary Alloys”. ASM International, Materials Park, OH., 2000.
Panigrahi, B.B., Godkhindi, M.M., Das, K., Mukunda, P.G. and Ramakrishnan, P., “Sintering kinetics of micrometric titanium powder”. Materials Science and Engineering: A, 396(1-2): 255-262, 2005.
Reed, R.C., “The Superalloys: Fundamentals and Applications”. Cambridge University Press, Cambridge, 2006.
Smith, L.N., Midha, P.S. and Graham, A.D., “Simulation of metal powder compaction, for the development of a knowledge-based powder metallurgy process advisor”. Journal of Materials Processing Technology, 79(1-3): 94-100, 1998.
Srivatsan, T.S., Tavi, B.G., Naruka, A.S., Riester, L., Yoo, S. and Sudarshan, T.S., “A study of microstructure and hardness of bulk copper sample by consolidating nanocrystalline powders using plasma pressure compaction”. Material Science and Engineering A, 311: 22-27, 2001.
Terada, Y., Ohkubo, K., Mohri, T. and Suzuki, T., “Ridge Direction of Thermal Conductivity Contours in Ternary CoAl Phase”. Metall. Mater. Trans. A, 32A: 2135-2136, 2001.
Terada, Y., Ohkubo, K., Mohri, T. and Suzuki, T., “Thermal Conductivity of Intermetallic Compounds with Metallic Bonding”. Mater. Trans., 43(12): 3167-3176, 2002.
Terada, Y., Ohkubo, K., Mohri, T. and Suzuki, T., “Thermal Conductivity of Cobalt-Base Alloys”. Metallurgical and Materials Transactions A, 34A: 2026-2028, 2003.
Terada, Y., Ohkubo, K., Nakagawa, K., Mohri, T. and Suzuki, T., “Thermal conductivity of B2-type aluminides and titanides”. Intermetallics, 3: 347-355, 1995.
Tzvetkoff, T., Girginov, A. and Bojinov, M., “Corrosion of nickel, iron, cobalt and their alloys in molten salt electrolytes”. J. Mater. Sci., 30: 5561- 5575, 1995.
Valencia, J.J. and Quested, P.N., “Thermophysical Properties”. ASM International, Materials Park, OH., 2008.
Zhong, F., Fan, F., Li, S. and Sha, J., “High-temperature oxidation behaviour of novel Co-Al-W-Ta-B-(Mo, Hf, Nb) alloys with a coherent γ/γ'–dominant microstructure”. Progress in Natural Science: Materials International, 26(2016): 600–612, 2016.
Zieliñska, M., Yavorska, M., Porêba, M. and Sieniawski, J., “Thermal properties of cast nickel-based superalloys”. Archives of Materials Science and Engineering, 44(1): 35-38, 2010.

Downloads

Published

2019-11-01

How to Cite

Ajenifuja, E., Popoola, A., & Popoola, O. (2019). Oxidation Behaviour And Thermal Analysis Of Spark Plasma Sintered Co-Based Ternary Superalloy. Ife Journal of Technology, 26(1), 80–85. Retrieved from http://ijt.oauife.edu.ng/index.php/ijt/article/view/151